Ktm 400 Instrukcja Użytkownika

OWNERS HANDBOOK MANUALE D’USOMANUEL D’UTILISATIONMANUAL DE INSTRUCCIONES2002BEDIENUNGSANLEITUNG Art.Nr. 3.210.17 06/2001400/520 SX, MXC, EXC RACIN

ENGLISH9Compression damping of forkHydraulic compression damping determines the reaction when the fork iscompressed. The degree of compression can be

ENGLISH10Compression damping of shock absorber (MXC, EXC)The compression damping (during compression) can be adjusted for theMXC and EXC shock absorbe

ENGLISH11DRIVING INSTRUCTIONSWARNING–THE SX MODELS ARE NOT APPROVED FOR USE ON PUBLIC ROADS ANDFREEWAYS.–WHEN RIDING YOUR MOTORCYCLE, PLEASE BEAR I

ENGLISH12Starting when the engine is cold1 Open the fuel tap 1.2 Swing up the side stand or center stand.3 Put the gear in neutral.4 Operate the chok

ENGLISH13Only give as much gas as the engine can handle. Throughquick and high reving of throttle, the fuel usage increases.By shifting down, use the

ENGLISH14PERIODIC MAINTENANCE SCHEDULE 20011. service after3 hoursor20 l fuelafter/every15 hoursor100 l fuelIF MOTORCYCLE IS USED FOR COMPETITION 15 H

ENGLISH15IMPORTANT CHECKS AND MAINTENANCE TO BE CARRIED OUT BY THE RIDERCheck oil level ●Check brake fluid level ●Check brake pads for wear ●Check lig

ENGLISH16WARNINGMAINTENANCE AND ADJUSTING WORK MARKED WITH AN ASTERISK (*) REQUIRES EXPERT SKILLS AND TECHNICAL KNOW-HOW. FOR YOUR OWN SAFETY, ALWAY

ENGLISH17Breather plug front forkAfter every 5 hours of use for competitive racing, slacken the breather plugs 1 a few turns in order to relieve exces

ENGLISH18How to change the handlebar positionThe handlebar position can be readjusted by 22 mm. Thus, you can put thehandlebar to the position that is

ENGLISH1IMPORTANTWE STRONGLY SUGGEST THAT YOU READ THIS MANUALCAREFULLY AND COMPLETELY BEFORE GOING ON YOUR FIRSTRIDE. IT CONTAINS A GREAT DEAL OF INF

ENGLISH19Check chain tensionTo check the chain tension, park the motorcycle.Press chain upward at the end of the chain sliding component. The distance

ENGLISH20Chain wearIn order to check the chain wear, regard the following indications:Shift the gear into idling and pull the upper chain strand with

ENGLISH21Adjusting of free travel at the hand brake leverFree travel at the hand brake lever may be readjusted by using adjustmentscrew 1. In this way

ENGLISH22Replacing front brake pads *Press the brake caliper toward the brake disk, to put the brake piston in itsbasic position. Remove clips 1 and p

ENGLISH23Checking the rear brake padsThe brake pads can be inspected from the rear. The thickness of the liningsmay not be less than 1 mm (0.04 in).W

ENGLISH24The speedometer shaft must be placed as running along the outside of thefork guard and pas the triple clamp toward the speedometer.Mount the

ENGLISH25Tires, air pressureTire type, tire condition, and air pressure level affect the way your motor-cycle rides, and they must therefore be checke

ENGLISH26TOTAL MILEAGE „DST“TIME „CLK“AFTER CHANGING BATTERY1 sec5 sec1 sec1. use the right button toselect the position to bechanged1. make sure the

ENGLISH27Check/set distance of the magnetic sensorThe distance between magnet 2 and sensor 1 must be 2-4 mm (0,08-0,16 in), otherwise malfunctions on

ENGLISH28Battery (MXC/EXC)The battery is located under the seat and is maintenance-free.It is not necessary to check the electrolyte level or to refil

IntroductionWe would like to congratulate you on your purchase of a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that

ENGLISH29Fuse (MXC/EXC)The fuse 1 is disposed in the starter relay of the E-starter 2 underneaththe left side paneling.Having removed the left side pa

Cooling systemCoolant is circulated by a water pump 1 located in the engine. When theengine is cold the coolant circulates only through the cylinder a

ENGLISH31Cleaning the air filter *A dirty air filter impairs the air-flow rate, reduces the engine performance,and increases the fuel consumption. In

ENGLISH32Checking the adjustment of the hand decompression releasecable *Start the engine and, at idling speed, slowly pull the hand decompressionleve

ENGLISH33CARBURETOR – Adjust idling (Keihin-CR39) *Idling adjustment of the carburetor strongly affects the engine’s startingbehavior. That is, an eng

ENGLISH34Draining of float chamber of the carburetorFollowing every wet cleaning procedure, the float chamber of the carbure-tor should be drained in

ENGLISH35Engine oilOnly use fully synthetic branded oils (Shell Advance Ultra 4) meeting or sur-passing the quality requirements of API classes SG or

ENGLISH36CHANGING THE OIL FILTERSRemove the screw 1 and swing the brake fluid container sideward. Place areceptacle underneath the engine to collect t

ENGLISH37TROUBLE SHOOTINGIf you let the specified maintenance work on your motorcycle be carried out, disturbances can hardly be expected. Should an e

ENGLISH38TROUBLEEngine does not rev highEngine will not reach fullpowerEngine stops or splutters incarburettorEngine gets to hotHigh oil consumptionAl

ENGLISH3PageSERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . .4Chassis number . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGLISH39Should you desire to make a pause over a longer space of time, please observe the following instructions:– Clean motorcycle thoroughly (see c

ENGLISH40BASIC CARBURETOR SETTINGType Keihin CR39 Keihin CR39 Keihin CR39 Keihin CR39 Keihin CR39 Keihin CR39Carb.-setting number 031299 130799 100699

ENGLISH41 –+0°C32°F15W 4015W 5010W 4010W 50API: SG, SHTEMPERATURTIGHTENING TORQUESHexagon collar screw engine case, clutch cover,

ENGLISH42400 520Crankshaft axial clearance 0,03 - 0,15 mm/0,0012 - 0,006 inrun out of crank stud max. 0,08 mm/0,003 inConrod bearing radial clearance

ENGLISH43TECHNICAL DATA – CHASSIS 400/520 SX, MXC, EXC RACING 2002WP 5018 PDS WP 5018 PDSDCC MCC1218W738 1218W739Compression adjuster 15 LS (Low sp

ENGLISH44PageAdjust the throttle cables ...32Adjusting digital speedometer...

KTM SPORTMOTORCYCLE AG5230 MattighofenAustriaInternet: www.ktm.at321017

ENGLISH4Chassis numberThe chassis number is stamped on the right side of the steering head tube.Write this number into the field on page no 1.Engine n

ENGLISH5Digital speedometer, indicator lamps (EXC)The green control lamp 1 flashes when the indicator is working inthe same rhythm as the flashing ind

ENGLISH6Combination switch (EXC)The light switch has 2, respetively 3 switch positions.A = Light off (this function is not available in all models)B =

ENGLISH7Filler capTo open filler cap: Turn the filler cap counter-clockwise.To close filler cap: ut filler cap on and tighten it by turning it clockwi

ENGLISH8ChokeIf you pull the choke button 1 out as far as possible, a bore in the carbure-tor will be unblocked through which the engine may take in a